AI-Driven Shopfloor Intelligence for Zero-Defect Manufacturing
Connect your factory in minutes! Factory Pilot flags deviations as they happen and drives the right action, so you cut scrap, avoid downtime, and ship critical parts on time.
Connect → Detect → Act
Three simple steps to transform your shop floor signals into actionable insights that prevent defects and downtime.
Connect
Connect to machines via OPC UA, MTConnect, MQTT, Modbus/TCP, REST. Edge gateway normalizes signals and sends only what matters.
Detect
Detect anomalies with prebuilt detectors (limits, drift, rate-of-change, SPC) or custom models. Sub-second detection, noise-aware.
Act
Act with role-based alerts and workflows (Teams/Slack/Email/SMS/Webhooks). Assign, acknowledge, and resolve—fully auditable.
Built for the complexity of modern manufacturing
Connect any machine, detect any anomaly, drive any action. Factory Pilot adapts to your processes, not the other way around.
Universal Connectivity
PLCs, CNCs, robots, sensors—streamed via Edge. Protocols: OPC UA, MTConnect, MQTT, Modbus/TCP. CSV & REST for legacy.
Anomaly Detection Engine
Thresholds, drift & variance checks, multivariate detectors, SPC rules; adaptive baselines for shift & tool changes.
Root-Cause Explorer
Correlate signals, overlay batches & tools, trace events through the line. Export evidence for 8D.
Workflows & Alerts
Escalations, on-call rotations, SLA timers, "stop-the-line" flows, CAPA integration via webhooks.
Dashboards & OEE
Live cells/lines, golden-run overlays, OEE & FPY, downtime reasons, and cost impact.
Traceability & Digital Traveler
Part-level genealogy; link process windows, tools, operators, and rework.
Integrations & Compatibility
Factory Pilot seamlessly connects with your existing industrial systems, from PLCs to cloud platforms, maximizing your technology investment.
Siemens
Rockwell
Schneider
Mitsubishi
Omron
Modbus
OPC
MQTT
EtherNet/IP
PROFINET
SAP
Oracle
Microsoft
Epicor
AWS
Azure
Historian
InfluxDB
TimescaleDB
Real outcomes that matter to your business
Factory Pilot customers see measurable improvements in quality, throughput, and operational efficiency within weeks of deployment.
Cut scrap & rework
by catching drift early
Stabilize cycle time
and hold takt
Protect critical shipments
with real-time risk view
Shorten investigations
with searchable evidence trails
Ready to stabilize your line and ship on time?
See how Factory Pilot transforms your shop floor in a personalized demo. Connect with our team to discuss your specific manufacturing challenges and requirements.